Does anyone know the procedure to make the plastic headbands bigger.  Once I cover it with fabric it becomes tighter where it fit behind the ear. 

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Hi just use hairdryer at hottest setting and gently slip it down the dummy head or crown head width you want and leave it to set by cooling

Sorry forgot to add you can put band in oven tray temperature similar to meringue making 100/150 degrees for a few mins then qickle transfer sotened headband unto a block or head shape and leave to cool! Obviously don't let band melt!!!!

Edith is right.  You can also soak in hot water to soften but it depends on the plastic as to how workable it will become.

Thank you Edith & Sharon for the tip.  I will be using them.

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